Molecular sieve products – general information.
Molecular sieves sound like “something from science fiction”
but in fact, they are very real and have many and varied industrial
uses. In general, they look like – and are like – clay
or ceramic powders and pellets. They are available in many different
types, - some absorb water, some absorb VOC’s (volatile organic
compounds), some do both. The molecular sieves we utilize absorb
VOC’s preferentially to water and water does not impede their
efficiency. They are entirely non-toxic. They absorb and neutralize
VOC’s – solvents, pollutants, etc – FOR EVER and
once absorbed the VOC is harmless. How is this done? On a molecular
level the molecular sieve structure is like a long donut or a strand
of macaroni – a tiny tube. The VOC molecule can fit inside
this tube, but once inside, it’s size and molecular vibrations
prevent it from escaping again. Small molecules like nitrogen, oxygen
etc. can pass through this tube unimpeded. On a macro scale this
means that molecular sieves are very efficient at removing VOC’s
organic gases, toxins, solvents, pollutants etc from the airspace
in which they are placed and once absorbed, these VOC’s are
removed and rendered entirely harmless for ever! Due to their unique
crystalline structure and amazing properties, these molecular sieves
are also VERY expensive!. The various molecular sieves available
show differing propensities for different situations and applications
and so are chosen accordingly. Disposal - the molecular sieve products
we supply are entirely non-toxic and can be disposed of in normal
household waste. molecular
sieve molecule
Type 3A molecular sieves should be used to dry dehydration solvents
for electron microscopy. Most common solvents (acetone, ethanol,
and methanol, etc.) need to be anhydrous for electron microscopy
embedding work using epoxy resins, yet they have a tendency to pick
up atmospheric water when bottles are opened. Molecular sieves are
used to dehydrate the solvents used in the final stages of dehydration
and embedding . Molecular sieves are typically zeolite compounds
that strongly adsorb water and have carefully controlled pore sizes.
While both the solvent and the water will adsorb strongly to the
molecular sieve surfaces, the large surface area within the pores
is only accessible to the smaller water molecules, so they are effectively
removed from the solvent. From the table below it can be seen that
water (1.93A) will enter that 3A pore size while acetone (3.08A)
will largely be excluded. Water will be able to occupy the large
surface area inside the pores and thus be removed. If the solvent
could also enter the pores, it would compete with water for the
surface area and there would be little or no removal of the water
from the bulk solvent. Type 4A molecular sieve is not suitable for
drying ethanol, methanol, or acetone since the pore size does not
exclude these solvents. The Advanced Specialty Gas Equipment catalog
lists Type 3A for drying ethanol and methanol.
Running the solvent slowly through a column of the molecular sieves
would be the most effective way to remove water but, ordinarily,
dried sieves are just placed into the bulk solvent container (about
5%-10% by volume) to remove most water. The sieve material is ceramic,
so be very careful to not stir up any fines when the solvent is
withdrawn since it could eventually end up damaging sectioning knives.
Regenerate the molecular sieves at 250 C for 2 hr or more in a
shallow layer. Place the container of hot, regenerated sieves on
the porcelain plate of a glass desicator and place under vacuum
while they cool. Put dry sieves into bottles with polyethelene cap
liners to keep dry until needed. Type 3A molecular sieves will reduce
water in an air stream to 0.001 mg/liter air. Residual moisture
is probably higher for sieves dumped into bulk solvent containers,
but functionally it is sufficiently effective in avoiding water
contamination problems.
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